Validating wear simulations in heat exchanger plate stamping process through comparative analysis for enhanced productivity and quality

Tool wear is a common problem in the manufacturing process of heat exchanger plates. The shape of HP changes due to tool wear, causing issues in subsequent processes such as welding, brazing, and assembling. In this paper, a simulation model of heat exchanger plates using Ansys Forming® is created to predict tool wear. It provides guidance for the shape design of heat exchanger plates, aiding in the planning of tool repair and replacement.